Tag Archives: plastic roller conveyor chain

China high quality Plastic Roller Chain (POM +SS 304) 40p for Conveyor Machine

Product Description

Small Pitch Roller Chains
Type: PC 35, PC 40, PC50, PC60
Materials: POM+ stainless steel
Pitch: 6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm
Color: White
We are manufacturer professionally in plastic top chains, stainless steel top chains, and other conveyor components. We have abtained the quality certificate of ISO 9001: 2000, and our products have been sold to Europe, Middle East, America and many other coutries and regions.

type PC 35, PC 40, PC50, PC60
 
Materials POM+ stainless steel
 
Pitch 6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm
 

Small Pitch Roller Chains
Type: PC 35, PC 40, PC50, PC60
Materials: POM+ stainless steel
Pitch: 6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm
Color: White

Advantages: short pitch, low noise, light weight,
corrosion resistance, diamagnetic.
Plasic roller chains can be widely use for eletronic, food,medicine, chemical industry etc.
We are manufacturer professionally in plastic top chains, stainless steel top chains, and other conveyor components. We have abtained the quality certificate of ISO 9001: 2000, and our products have been sold to Europe, Middle East, America and many other coutries and regions.

Our products application:
Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry

Material: Plastic
Structure: Roller Chain
Surface Treatment: No
Chain Size: 12.7mm
Feature: Wear Resistant
Structure (for Chain): Roller Chain
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

What are the considerations for selecting a corrosion-resistant conveyor chain?

When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:

– Material Selection:

Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.

– Corrosion Resistance Ratings:

Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.

– Environmental Factors:

Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.

– Coating or Surface Treatment:

If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.

– Compatibility with Cleaning Methods:

Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.

– Operational Considerations:

Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.

– Cost-Effectiveness:

Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.

By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.

conveyor

What are the factors to consider when selecting the pitch of a conveyor chain?

When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:

1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.

2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.

3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.

4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.

5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.

6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.

7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.

8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.

By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.

conveyor

What are the maintenance requirements for a conveyor chain?

Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:

  • Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
  • Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
  • Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
  • Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
  • Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
  • Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
  • Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.

Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.

China high quality Plastic Roller Chain (POM +SS 304) 40p for Conveyor Machine  China high quality Plastic Roller Chain (POM +SS 304) 40p for Conveyor Machine
editor by CX 2023-11-07

China factory CZPT HS-1873t-K1200 Side Flexing Plastic Chain Plastic Slat Top Chain for Chain Conveyor System a2040 roller chain

Product Description

Data(HS-1873T-K1200)Side Flexing Flexible Chains
Belt Material Width W Working Load  Radius Reverse Radius Weight
mm inch N(21°C) lbs(21°C) mm inch mm inch kg/m
POM 305 12.00 3400 765 610 24.0 305 24.0 3.00

 

Avantages of the CZPT products

1.CZPT modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.

2.CZPT modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.

3.CZPT modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.

4.CZPT modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.

5.CZPT modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.

6.CZPT has agents in many countries and can provide good after-sales service.
7.CZPT not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.

Application
Beverages / Bottling Industry
-Deal with various bottle and package sizes to meet market demands.
-Prevent big and small  from colliding on the same belt.
-Eco-friendly and sustainable
 

Cooperation Case

 

We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting

Global cooperation broke through 50+ agent service providers

and signed strategic cooperation agreements with “Safari Belting Systems” in the United States

“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India

 

 

Exhibitions around the world

Every year CZPT will go to all over the world to participate in exhibitions

We have served projects in more than 120 regions and countries with global delivery capabilities

Hong’s Belt team can provide customers with more than 5,000 solutions

 

Factory

HONG’S BELT

Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CZPT for the production of modular plastic belts and conveying systems solutions.

 

 

Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.

We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.

 

Certificate

 

We hold more than 400 national authorized patents and software certifications

Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe

Obtained “ISO9001-2008” quality management system certification

FAQ

Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.

Q: Are HONGSBELT  products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.

Q: Can we use HONGSBELT  Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CZPT applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.

Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.

Q: What is the real meaning of the belt strength?    
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.

Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.

Material: POM–Dp,POM-Lf
Structure: Top Chain
Surface Treatment: Plastic
Chain Size: 3.048m/Box
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Pin Material: Cold Rolled Austenitic Stainless Steel
Samples:
US$ 70/Meter
1 Meter(Min.Order)

|
Request Sample

chain

Advantages and disadvantages of roller chains

If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.

Put on

How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.

Material

Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.

Application

As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.

Maintain

Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
chain

Preloading

The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.

China factory CZPT HS-1873t-K1200 Side Flexing Plastic Chain Plastic Slat Top Chain for Chain Conveyor System   a2040 roller chainChina factory CZPT HS-1873t-K1200 Side Flexing Plastic Chain Plastic Slat Top Chain for Chain Conveyor System   a2040 roller chain
editor by CX 2023-04-21