Tag Archives: forged conveyor chain

China Standard P102, P142 Forged Mining Scraper Chain with Flight for Conveyor System

Product Description

 Forged Scraper conveyor chain

P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112

Forged chain , trolleys,carriers used on overhead conveyor production line.

Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.

The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.

Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples

Drop forged detachable chains X348,X458,X678,X698,F100,F160,P80,P100,P200
CatterPilar Chains for X348,X458,X678,X698
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Heat Resistant
Type: Overhead Conveyor
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

What are the advantages of using a slat conveyor chain?

A slat conveyor chain offers several advantages in material handling and conveying applications. Here are some key benefits:

1. Heavy-Duty Capacity:

– Slat conveyor chains are designed to handle heavy loads and can withstand rigorous industrial environments.

– They are commonly used in applications that require transporting large, bulky, or irregularly shaped items, such as automotive parts, pallets, or containers.

2. Flexibility:

– Slat chains can be customized and configured to suit specific conveying requirements. They are available in various widths, lengths, and chain configurations to accommodate different product sizes and shapes.

– The modular design of slat chains allows for easy modification or expansion of the conveyor system as production needs change.

3. Versatility:

– Slat chains can be used in both horizontal and inclined conveying applications. They are capable of moving products up or down slopes, making them suitable for production lines with varying elevations.

– These chains can be integrated with curves, turns, merges, and diverters to create complex conveying systems that optimize space utilization and product flow.

4. Durability and Longevity:

– Slat chains are typically made from robust materials such as steel or plastic, providing excellent durability and resistance to wear and tear.

– They can withstand demanding operating conditions, including high temperatures, corrosive environments, or exposure to chemicals.

5. Low Maintenance:

– Slat conveyor chains require minimal maintenance compared to other types of conveyor systems. They have fewer moving parts and typically operate with reduced friction.

– With proper lubrication and periodic inspection, slat chains can maintain their performance and reliability over an extended service life.

6. Easy Cleaning:

– The open design of slat chains allows for easy cleaning and debris removal. They are suitable for applications that require frequent sanitation or hygiene maintenance, such as in food processing or pharmaceutical industries.

Overall, using a slat conveyor chain offers the advantages of high load capacity, flexibility in design, versatility in conveying applications, durability, low maintenance requirements, and ease of cleaning. These features make slat chains an effective solution for various industries requiring efficient and reliable material handling.

conveyor

How do you calculate the power requirements for a conveyor chain?

Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:

1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.

2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).

3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).

4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.

5. Determine the required power: Use the following formula to calculate the power requirements:

Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)

Where:

– Capacity is the weight per unit of time (from step 3)

– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors

– 33,000 is a conversion factor to convert the units to horsepower

– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)

6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.

It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.

conveyor

Can a conveyor chain be used for vertical lifting applications?

Yes, conveyor chains can be used for vertical lifting applications in certain circumstances. However, several factors need to be considered to ensure safe and efficient vertical lifting with a conveyor chain.

1. Chain Type: Not all conveyor chains are suitable for vertical lifting. Specialized chain types, such as bucket elevator chains or vertical reciprocating conveyor chains, are designed specifically for vertical lifting applications.

2. Load Capacity: The conveyor chain selected for vertical lifting must have the appropriate load capacity to handle the weight of the load being lifted. It is crucial to consider both the static and dynamic loads during the lifting operation.

3. Speed and Acceleration: The speed and acceleration of the vertical lifting operation should be within the recommended limits of the conveyor chain to prevent excessive stress and potential failure.

4. Safety Mechanisms: Adequate safety mechanisms, such as overload protection devices or emergency stop systems, should be implemented to ensure the safety of the lifting operation.

5. Maintenance and Inspection: Regular maintenance and inspection of the conveyor chain are essential to identify any wear, fatigue, or damage that could compromise the lifting operation’s safety and reliability.

It is important to consult the manufacturer’s guidelines and recommendations when considering the use of a conveyor chain for vertical lifting applications. They can provide specific information regarding chain selection, installation, maintenance, and safety considerations for vertical lifting operations.

China Standard P102, P142 Forged Mining Scraper Chain with Flight for Conveyor System  China Standard P102, P142 Forged Mining Scraper Chain with Flight for Conveyor System
editor by CX 2024-05-13

China Hot selling The Factory Produces X-458 Die Forged Chain Suspension Chains Industrial Chain Painting; Chain X-348 X-678 H-698 Xt-100 Xt-160 F-80 Conveyor Chains

Product Description

Die forging chain (also known as die forging chain) is a detachable chain used in suspension conveyors and is its main transmission component. The forging chain is composed of 3 parts: inner piece, outer piece and pin shaft, all of which are forged parts. Die forging easy to remove chain models are 3 inches, 4 inches, 6 inches, 9 inches and so on.
 

Company Profile

 

ZheJiang Yupan Machinery Equipment Co., Ltd.

Since its establishment, ZheJiang Yupan Machinery Equipment Co., Ltd. Has been a leading manufacturer of suspension chain rollers, lightweight suspension chains, die-forged chains, and bearings. Our commitment to CHINAMFG and innovation has allowed us to serve a diverse range of industries, including automotive, meat processing, and high-speed industrial wire manufacturing.

Our suspension chain rollers are designed for durability and smooth operation, ensuring efficient and reliable transportation of products along various production lines. Whether it’s the car electrophoresis line, CHINAMFG slaughter line, or any other industrial process, our rollers provide a stable and dependable suspension solution.

Our lightweight suspension chains are perfect for applications where weight reduction is crucial. These chains are strong yet lightweight, enabling them to handle heavy loads while maintaining high operational speeds. Whether in electrostatic spraying lines, tire production lines, or automotive assembly lines, our lightweight chains are an integral part of the efficient workflow.

Our die-forged chains are known for their exceptional strength and durability. Forged from high-quality materials using precision techniques, these chains can withstand extreme loads and harsh environments, making them ideal for high-stress applications.

Our bearings, designed with precision engineering, offer smooth rotation and long-lasting performance. Whether it’s for industrial equipment or machinery, our bearings ensure efficient and reliable operation, minimizing downtime and maximizing productivity.

At ZheJiang Yupan, we understand that each industry and application has its unique requirements. Therefore, we offer custom solutions tailored to meet the specific needs of our clients. Our team of experienced engineers and technicians works closely with our customers to understand their unique challenges and provide the most suitable suspension solutions.

Our commitment to quality is evident in our strict adherence to international standards and certifications. We maintain a rigorous quality control process to ensure that each product meets the highest standards of quality and reliability. This commitment to CHINAMFG has helped us gain the trust and satisfaction of our clients worldwide.

In addition to our products, we also pride ourselves on our after-sales service. Our team of experts is always available to provide technical support, maintenance advice, and prompt replacements in case of any issues. We believe in building long-term relationships with our clients and strive to provide them with the best possible support throughout their journey with us.

ZheJiang Yupan Machinery Equipment Co., Ltd. is not just a manufacturer of suspension chain rollers, lightweight suspension chains, die-forged chains, and bearings; We are a partner in your success. We strive to provide innovative and reliable solutions that help our clients achieve their production goals efficiently and cost-effectively.

As we continue to grow and expand, we remain committed to our core values of innovation, quality, and customer satisfaction. We look CHINAMFG to serving more industries and creating even more value for our clients in the future.

Thank you for considering ZheJiang Yupan Machinery Equipment Co., Ltd. As your preferred partner for suspension solutions. We look CHINAMFG to the opportunity to work with you and create a successful and rewarding partnership.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Chain: Die Forging Chain
Samples:
US$ 20/Meter
1 Meter(Min.Order)

|
Request Sample

conveyor

Can a conveyor chain be used in extreme temperature environments?

Yes, conveyor chains can be designed and manufactured to withstand extreme temperature environments. The suitability of a conveyor chain for high or low-temperature applications depends on the material composition and construction of the chain.

1. High-Temperature Environments: For applications involving high temperatures, conveyor chains made of heat-resistant materials such as stainless steel or special alloys are commonly used. These chains can withstand elevated temperatures without significant deformation or loss of strength. They are designed to resist oxidation, corrosion, and thermal expansion, ensuring reliable performance in hot environments.

2. Low-Temperature Environments: Similarly, conveyor chains can also be engineered for low-temperature applications. In cold environments, chains made of materials that remain ductile and strong at low temperatures are utilized. These chains are designed to withstand the effects of cold temperatures without becoming brittle or losing their mechanical properties.

It’s important to consult with conveyor chain manufacturers or experts who specialize in extreme temperature applications to select the most suitable chain material and design. They can provide guidance on factors such as material selection, lubrication, and operational considerations to ensure the conveyor chain performs effectively and reliably in extreme temperature environments.

conveyor

Can a conveyor chain be used for heavy-duty applications?

Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.

Here are some factors that make conveyor chains suitable for heavy-duty applications:

1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.

2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.

3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.

4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.

5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.

6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.

It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.

conveyor

How does a conveyor chain compare to other types of conveyor systems?

Conveyor chains are one of the common types of conveyor systems used in various industries. They offer specific advantages and characteristics that differentiate them from other types of conveyor systems.

1. Versatility: Conveyor chains are highly versatile and can be used for a wide range of applications, including horizontal, inclined, and vertical conveying. They can handle various types of materials, from bulk solids to individual items.

2. High Load Capacity: Conveyor chains are known for their high load-carrying capacity. They are designed to handle heavy loads and can be used in applications where other conveyor systems may not be suitable.

3. Durability: Conveyor chains are built to withstand harsh operating conditions and heavy-duty use. They are made from strong and durable materials, such as steel or alloy, that can withstand abrasion, impact, and wear.

4. Flexibility: Conveyor chains offer flexibility in terms of layout and design. They can be configured to accommodate complex conveyor paths, curves, and multiple discharge points, allowing for efficient material flow and system customization.

5. Cost-Effective: Conveyor chains often provide a cost-effective solution for material handling compared to other conveyor systems. They have a relatively low initial cost, require less maintenance, and have a longer service life.

However, it’s important to note that conveyor chains may not be suitable for every application. Other types of conveyor systems, such as belt conveyors, screw conveyors, or pneumatic conveyors, may offer specific advantages depending on the application requirements, material characteristics, or environmental factors.

Ultimately, the selection of the appropriate conveyor system depends on factors such as load capacity, material properties, layout constraints, cost considerations, and specific application needs.

China Hot selling The Factory Produces X-458 Die Forged Chain Suspension Chains Industrial Chain Painting; Chain X-348 X-678 H-698 Xt-100 Xt-160 F-80 Conveyor Chains  China Hot selling The Factory Produces X-458 Die Forged Chain Suspension Chains Industrial Chain Painting; Chain X-348 X-678 H-698 Xt-100 Xt-160 F-80 Conveyor Chains
editor by CX 2024-04-10

China factory High Tensile Drop Forged Rivetless Chain X678 Pitch 153.20mm with Conveyor for Monorail Conveyor System

Product Description

Product Description

The drop forged chains made of heat treated high grade alloy steel. 
1) X348,X458,X678,H698,9118,P1/8822 0571 -57152031              Fax: 86~/8822 0571 -57152030

 
Http://kasinchain      

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: SCR440
Structure: Forging
Surface Treatment: Shot Blasting
Chain Size: P:153.2mm
Feature: Heat Resistant, Forging
Links Per 10 FT: 20
Samples:
US$ 25/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in high-speed applications?

Yes, a conveyor chain can be used in high-speed applications depending on the design and specifications of the chain and the conveyor system. However, there are certain factors to consider when using a conveyor chain in high-speed applications:

1. Chain Design: The design of the conveyor chain should be capable of handling high speeds without compromising safety or performance. Specialized high-speed chains are available that are specifically engineered to withstand the demands of high-speed applications.

2. Material Selection: The material used in the construction of the conveyor chain should have high strength and durability to withstand the forces and stresses at high speeds. Common materials for high-speed conveyor chains include alloy steels, stainless steel, and special polymers.

3. Lubrication: Proper lubrication is crucial in high-speed applications to reduce friction, heat, and wear. Lubricants specifically designed for high-speed conveyor chains should be used to ensure smooth operation and extend the chain’s lifespan.

4. Tensioning and Alignment: Accurate tensioning and alignment of the conveyor chain are critical for high-speed applications. Proper tensioning helps to maintain the chain’s stability and prevent excessive vibrations or elongation, which can lead to chain failure or premature wear.

5. Safety Considerations: High-speed applications require additional safety measures to protect personnel and equipment. Proper guarding, emergency stop systems, and regular maintenance inspections are essential to ensure safe operation.

It’s important to consult the conveyor chain manufacturer or an engineering professional to determine the suitability of a specific chain for high-speed applications. They can provide guidance on selecting the appropriate chain design, material, lubrication, and maintenance practices to ensure reliable and efficient operation at high speeds.

conveyor

How does lubrication affect the performance of a conveyor chain?

Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:

1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.

2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.

3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.

4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.

5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.

6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.

It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.

conveyor

What are the noise levels associated with conveyor chains?

The noise levels associated with conveyor chains can vary depending on several factors:

1. Chain Type: Different types of conveyor chains produce varying noise levels. For example, roller chains tend to generate more noise compared to silent chains or plastic modular chains.

2. Speed: The speed at which the conveyor chain operates can influence the noise level. Higher speeds generally result in increased noise due to the impact and friction between the chain and other components.

3. Chain Condition: The condition of the conveyor chain plays a role in noise generation. Worn-out or improperly maintained chains can produce more noise due to increased friction and vibration.

4. Surrounding Environment: The noise levels can also be affected by the environment in which the conveyor system operates. Factors such as the presence of other machinery, acoustics of the facility, and noise insulation measures can impact the overall noise level.

5. Design and Components: The design of the conveyor system and the choice of components can influence noise levels. Factors such as the use of noise-reducing materials, proper alignment of components, and vibration dampening measures can help reduce noise.

It is important to note that excessive noise levels in the workplace can have adverse effects on the well-being of employees and may require noise control measures to comply with occupational health and safety regulations. Implementing noise reduction strategies like using noise-dampening materials, incorporating proper lubrication, maintaining chain tension, and applying vibration isolation techniques can help minimize the noise associated with conveyor chains.

China factory High Tensile Drop Forged Rivetless Chain X678 Pitch 153.20mm with Conveyor for Monorail Conveyor System  China factory High Tensile Drop Forged Rivetless Chain X678 Pitch 153.20mm with Conveyor for Monorail Conveyor System
editor by CX 2024-04-08

China best P102, P142 Forged Mining Scraper Chain with Flight for Conveyor System

Product Description

 Forged Scraper conveyor chain

P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112

Forged chain , trolleys,carriers used on overhead conveyor production line.

Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.

The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.

Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples

Drop forged detachable chains X348,X458,X678,X698,F100,F160,P80,P100,P200
CatterPilar Chains for X348,X458,X678,X698
 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Heat Resistant
Process: Forging
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How do you calculate the maximum allowable tension in a conveyor chain?

The maximum allowable tension in a conveyor chain can be calculated using the following steps:

1. Determine the Chain Pitch:

– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.

2. Determine the Chain Speed:

– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.

3. Calculate the Chain Pull:

– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.

4. Calculate the Required Tension:

– Use the following formula to calculate the required tension:

Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)

– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.

5. Determine the Maximum Allowable Tension:

– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.

6. Compare the Required Tension and Maximum Allowable Tension:

– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.

By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.

conveyor

What are the best practices for storing and handling conveyor chains?

Proper storage and handling of conveyor chains are essential to maintain their performance, prevent damage, and prolong their lifespan. Here are some best practices to consider:

1. Clean and dry storage area: Store conveyor chains in a clean and dry environment to prevent the accumulation of dirt, dust, moisture, or contaminants that can affect their performance and cause corrosion.

2. Adequate support: Ensure that the stored conveyor chains are properly supported to prevent excessive bending or deformation. Use pallets, racks, or designated storage containers that can accommodate the weight and length of the chains.

3. Avoid excessive heat or cold: Conveyor chains should be stored in an area with a moderate temperature range to avoid extreme heat or cold that can affect the material properties or lubrication of the chains.

4. Protection against impacts and vibrations: Protect the stored chains from impacts or excessive vibrations that can cause damage or deformation. Use suitable packaging or covers to shield the chains from any potential physical damage.

5. Lubrication: Apply a thin layer of appropriate lubricant to the chains before storage to prevent corrosion and maintain their smooth operation. Follow the manufacturer’s recommendations for lubrication type and quantity.

6. Regular inspections: Periodically inspect the stored conveyor chains to ensure there are no signs of damage, corrosion, or deformation. If any issues are identified, take appropriate actions such as cleaning, lubricating, or replacing the chains.

7. Proper handling techniques: When handling conveyor chains, use appropriate lifting equipment or tools to avoid excessive strain or bending. Avoid dragging or dropping the chains, as this can cause damage to the chain links or attachments.

8. Training and awareness: Provide training to personnel involved in handling and storing conveyor chains to ensure they understand the proper procedures and best practices. Promote awareness of the importance of careful handling and storage to prevent accidents and maintain chain integrity.

By following these best practices, you can ensure the longevity and reliable performance of your conveyor chains, reducing the risk of downtime and costly repairs.

conveyor

What are the maintenance requirements for a conveyor chain?

Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:

  • Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
  • Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
  • Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
  • Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
  • Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
  • Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
  • Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.

Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.

China best P102, P142 Forged Mining Scraper Chain with Flight for Conveyor System  China best P102, P142 Forged Mining Scraper Chain with Flight for Conveyor System
editor by CX 2023-10-16

China high quality Drop Forged Rivetless Chain with Pich 160mm for Conveyor Lines

Product Description

Product Description

The drop forged chains made of heat treated high grade alloy steel. 
1) X348,X458,X678,H698,9118,P1

 

 
Http://kasinchain      

Material: SCR440
Structure: Forging
Surface Treatment: Shot Blasting
Chain Size: P:160mm
Feature: Heat Resistant, Forging
Breaking Load: 320kn
Samples:
US$ 29/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How do you ensure proper tensioning and alignment of a conveyor chain?

Proper tensioning and alignment are essential for the efficient and reliable operation of a conveyor chain. Here are the steps to ensure correct tensioning and alignment:

1. Initial Installation:

– Ensure that the conveyor frame and supports are properly aligned and leveled before installing the chain. Any misalignment or unevenness can lead to tensioning and alignment issues.

– Follow the manufacturer’s guidelines and specifications for chain installation. This includes proper placement of sprockets, tensioners, and guides.

2. Tensioning:

– Adjust the tension of the chain to the manufacturer’s recommended specifications. Proper tension prevents excessive sagging or tightness, reducing wear and extending the chain’s life.

– Use tensioning devices, such as adjustable take-up units or tensioning screws, to achieve the desired tension. Refer to the manufacturer’s guidelines for the appropriate method of tensioning for your specific conveyor chain.

– Regularly check and adjust the tension as needed. Factors such as chain wear, load variations, and temperature changes can affect the chain’s tension over time.

3. Alignment:

– Check the alignment of the chain with respect to the sprockets and guides. Misalignment can cause uneven wear, increased friction, and premature failure of the chain.

– Inspect the alignment by visually examining the chain’s path along the sprockets and guides. It should run smoothly without any signs of rubbing or excessive deviation.

– Use alignment tools, such as laser alignment devices or straightedges, to accurately assess and correct any misalignment. Adjust the position of sprockets, guides, and supports as necessary.

4. Regular Maintenance:

– Implement a scheduled maintenance program to regularly inspect and maintain proper tensioning and alignment of the conveyor chain.

– Monitor the chain’s performance, including wear patterns, noise levels, and power consumption, as indicators of potential tensioning or alignment issues.

– Keep the chain clean and free from debris or contaminants that can affect its movement and alignment.

By following these steps and regularly monitoring the tensioning and alignment of the conveyor chain, you can ensure smooth and reliable operation, minimize chain wear, and reduce the risk of unexpected failures.

conveyor

How does a conveyor chain impact material flow in a production line?

A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:

1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.

2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.

3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.

4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.

5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.

6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.

7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.

By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.

conveyor

How to select the right conveyor chain for your conveyor system?

Selecting the right conveyor chain for your conveyor system is crucial to ensure optimal performance and longevity. Here are the steps to follow when choosing a conveyor chain:

  1. Identify your application requirements: Determine the specific requirements of your conveyor system, including the type of material being conveyed, the speed of operation, the load capacity, the environmental conditions, and any special considerations.
  2. Consider the chain type: Based on your application requirements, consider the different types of conveyor chains available, such as roller chains, double pitch chains, hollow pin chains, apron chains, or plastic chains. Evaluate their features and benefits to determine which type is most suitable for your needs.
  3. Assess the chain material: Conveyor chains are typically made from various materials such as steel, stainless steel, or plastic. Consider factors such as corrosion resistance, temperature resistance, wear resistance, and food-grade requirements when selecting the chain material.
  4. Determine the chain pitch: The chain pitch refers to the distance between the centers of adjacent pins. Choose the appropriate pitch size based on your conveyor system’s design, load requirements, and speed. Smaller pitch sizes provide smoother operation at higher speeds, while larger pitch sizes offer better resistance against wear and fatigue.
  5. Evaluate the chain strength: Consider the required tensile strength and fatigue resistance of the chain to ensure it can withstand the anticipated load and operating conditions. Factors such as chain construction, material quality, and heat treatment play a role in determining the chain’s strength.
  6. Consider additional features: Depending on your application, you may need additional features such as attachments, guides, or specialized coatings on the chain. Assess if any of these features are necessary to meet your specific requirements.
  7. Consult with experts: If you’re uncertain about the selection process or have unique application needs, it’s advisable to consult with conveyor chain manufacturers or industry experts who can provide guidance and recommendations based on their expertise.

By following these steps and carefully considering your application requirements, you can select the right conveyor chain that ensures efficient and reliable operation of your conveyor system.

China high quality Drop Forged Rivetless Chain with Pich 160mm for Conveyor Lines  China high quality Drop Forged Rivetless Chain with Pich 160mm for Conveyor Lines
editor by CX 2023-10-08

China supplier Rivetless Drop Forged Conveyor Link X458 Chain for Painting Line System

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

conveyor

How do you calculate the required horsepower for a conveyor chain drive?

The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:

1. Determine the Total Resistance:

– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.

2. Convert the Resistance to Equivalent Inertia:

– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.

3. Calculate the Total Inertia:

– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.

4. Determine the Required Torque:

– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.

5. Convert Torque to Horsepower:

– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.

6. Consider Safety Factors and Efficiency:

– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.

– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.

It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.

conveyor

How do you prevent corrosion in conveyor chains?

Preventing corrosion in conveyor chains is essential for maintaining their performance and prolonging their lifespan. Here are some effective measures to prevent corrosion:

1. Material Selection: Choose conveyor chains made from corrosion-resistant materials such as stainless steel, plastic, or coatings specifically designed to resist corrosion. These materials offer better protection against rust and corrosion compared to standard steel chains.

2. Proper Lubrication: Apply a suitable lubricant to the conveyor chain regularly. Lubrication creates a protective barrier that helps prevent moisture and contaminants from reaching the metal surface, reducing the risk of corrosion. Select a lubricant that provides corrosion protection properties and is compatible with the chain material.

3. Environmental Controls: Control the operating environment to minimize exposure to corrosive elements. Implement measures such as humidity control, proper ventilation, and protection from direct contact with water or chemicals. Consider using covers or enclosures to shield the conveyor chain from environmental factors that can accelerate corrosion.

4. Surface Treatments: Apply corrosion-resistant coatings or treatments to the conveyor chain. These coatings can provide an additional protective layer that acts as a barrier against moisture and corrosive substances. Examples of surface treatments include zinc plating, galvanizing, or epoxy coatings.

5. Regular Inspections and Cleaning: Regularly inspect the conveyor chain for signs of corrosion or damage. Remove any accumulated dirt, debris, or corrosive substances promptly. Cleaning the chain helps prevent the buildup of contaminants that can accelerate corrosion.

6. Preventive Maintenance: Implement a preventive maintenance program that includes regular cleaning, lubrication, and inspection of the conveyor chain. This proactive approach helps identify and address any potential corrosion issues early on, preventing further damage.

7. Proper Storage: When not in use, store the conveyor chains in a dry and controlled environment. Protect them from exposure to moisture, humidity, and corrosive substances. Use appropriate storage methods, such as hanging the chains or storing them in sealed containers.

By following these preventive measures, you can significantly reduce the risk of corrosion in conveyor chains, ensuring their optimal performance and longevity.

conveyor

How do you properly tension a conveyor chain?

Properly tensioning a conveyor chain is crucial for its smooth operation and to prevent issues like chain slipping or excessive wear. Here are the steps to properly tension a conveyor chain:

  1. Identify the Tensioning Points: Determine the locations where the conveyor chain can be tensioned. These are typically at the ends of the chain or at specific tensioning devices.
  2. Loosen the Tensioning Devices: If there are tensioning devices in place, such as adjustable bolts or tensioning screws, loosen them to allow for adjustment.
  3. Apply Tension: Apply tension to the conveyor chain by either manually pulling the chain or using a tensioning tool. The amount of tension required depends on the chain type and the manufacturer’s recommendations.
  4. Check the Tension: Use a tension gauge or other suitable method to measure the tension of the conveyor chain. The tension should fall within the specified range provided by the chain manufacturer.
  5. Adjust the Tension: If the tension is too loose or too tight, make adjustments accordingly. Tighten or loosen the tensioning devices until the desired tension is achieved.
  6. Secure the Tensioning Devices: Once the proper tension is achieved, securely tighten the tensioning devices to hold the chain in place.
  7. Verify the Tension: After tensioning the chain, perform a visual inspection and run the conveyor to ensure the chain runs smoothly without excessive slack or tightness. Make any further adjustments if necessary.

It’s important to refer to the specific guidelines provided by the conveyor chain manufacturer for proper tensioning instructions, as the exact method may vary depending on the chain type and design. Regularly check the tension of the conveyor chain and make adjustments as needed to maintain optimal performance.

China supplier Rivetless Drop Forged Conveyor Link X458 Chain for Painting Line System  China supplier Rivetless Drop Forged Conveyor Link X458 Chain for Painting Line System
editor by CX 2023-09-15

China factory Drop Forged Conveyor Scraper Chain for Chain Conveyor System

Product Description

 ForgedScraper conveyor chain

P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112

Forged chain , trolleys,carriers used on overhead conveyor production line.

Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.

The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.

Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples

Drop forged detachable chains X348,X458,X678,X698,F100,F160,P80,P100,P200
CatterPilar Chains for X348,X458,X678,X698
 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Heat Resistant
Process: Forging
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

conveyor

What are the considerations for selecting a corrosion-resistant conveyor chain?

When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:

– Material Selection:

Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.

– Corrosion Resistance Ratings:

Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.

– Environmental Factors:

Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.

– Coating or Surface Treatment:

If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.

– Compatibility with Cleaning Methods:

Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.

– Operational Considerations:

Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.

– Cost-Effectiveness:

Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.

By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.

conveyor

What are the advantages of using a plastic conveyor chain?

Plastic conveyor chains offer several advantages over traditional metal chains. Here are some of the key advantages:

1. Corrosion Resistance: Plastic chains are highly resistant to corrosion, making them ideal for applications in humid or corrosive environments. They do not rust or deteriorate when exposed to moisture or chemicals.

2. Lightweight: Plastic chains are significantly lighter than metal chains, making them easier to handle and install. Their lightweight nature reduces the overall weight of the conveyor system and can result in energy savings during operation.

3. Low Noise Operation: Plastic chains generate less noise compared to metal chains, leading to a quieter working environment. This can be particularly beneficial in industries where noise reduction is important, such as food processing or packaging.

4. Reduced Friction and Wear: Plastic chains have self-lubricating properties, which reduce friction and wear. This results in lower maintenance requirements and longer chain life. The smooth surface of plastic chains also minimizes the risk of product damage during transportation.

5. Flexibility and Modularity: Plastic chains can be easily customized and designed to fit specific conveyor system requirements. They offer flexibility in terms of length, width, and configuration. Additionally, plastic chains are often modular, allowing for easy replacement of damaged or worn-out sections without replacing the entire chain.

6. Cost-Effective: Plastic conveyor chains are generally more cost-effective compared to metal chains. They are often less expensive to manufacture and offer a longer lifespan with minimal maintenance requirements, resulting in lower overall costs.

7. Chemical Resistance: Plastic chains are resistant to a wide range of chemicals, making them suitable for applications where exposure to aggressive substances is a concern. They can withstand contact with oils, acids, alkalis, and various cleaning agents.

Overall, the advantages of using a plastic conveyor chain include corrosion resistance, lightweight design, low noise operation, reduced friction and wear, flexibility, cost-effectiveness, and chemical resistance. These benefits make plastic chains a popular choice in various industries, including food processing, packaging, pharmaceuticals, and logistics.

conveyor

What lubrication is recommended for conveyor chains?

Choosing the right lubrication for conveyor chains is crucial for maintaining their performance and extending their lifespan. Here are some commonly recommended lubricants:

  • Chain Oil: Chain oil is specifically designed for lubricating conveyor chains. It provides excellent lubrication, reduces friction, and helps prevent wear and corrosion. Chain oils come in various viscosities to suit different operating conditions.
  • Synthetic Lubricants: Synthetic lubricants, such as synthetic oils and greases, offer enhanced performance and durability. They have excellent temperature stability, high resistance to oxidation and degradation, and superior lubricating properties. Synthetic lubricants are suitable for applications with high temperatures, heavy loads, or extreme operating conditions.
  • Food-Grade Lubricants: For conveyor chains used in food processing or other industries with strict hygiene requirements, food-grade lubricants are recommended. These lubricants are formulated to be safe for incidental food contact and comply with relevant regulations and standards.
  • Dry Film Lubricants: In certain applications where liquid lubricants are not suitable, such as dusty or dirty environments, dry film lubricants can be used. These lubricants form a protective coating on the chain surfaces, reducing friction and preventing wear.

When selecting a lubricant, consider the operating conditions, such as temperature, speed, load, and environmental factors. Consult the manufacturer’s recommendations and guidelines to ensure you choose the appropriate lubrication product for your specific conveyor chain. Regularly monitor the lubrication levels and reapply as needed to maintain optimal chain performance.

China factory Drop Forged Conveyor Scraper Chain for Chain Conveyor System  China factory Drop Forged Conveyor Scraper Chain for Chain Conveyor System
editor by CX 2023-08-15

China high quality Drop Forged Conveyor Scraper Chain for Chain Conveyor System

Product Description

 ForgedScraper conveyor chain

P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112

Forged chain , trolleys,carriers used on overhead conveyor production line.

Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.

The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.

Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples

Drop forged detachable chains X348,X458,X678,X698,F100,F160,P80,P100,P200
CatterPilar Chains for X348,X458,X678,X698
 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Heat Resistant
Process: Forging
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

conveyor

How do you ensure proper tensioning and alignment of a conveyor chain?

Proper tensioning and alignment are essential for the efficient and reliable operation of a conveyor chain. Here are the steps to ensure correct tensioning and alignment:

1. Initial Installation:

– Ensure that the conveyor frame and supports are properly aligned and leveled before installing the chain. Any misalignment or unevenness can lead to tensioning and alignment issues.

– Follow the manufacturer’s guidelines and specifications for chain installation. This includes proper placement of sprockets, tensioners, and guides.

2. Tensioning:

– Adjust the tension of the chain to the manufacturer’s recommended specifications. Proper tension prevents excessive sagging or tightness, reducing wear and extending the chain’s life.

– Use tensioning devices, such as adjustable take-up units or tensioning screws, to achieve the desired tension. Refer to the manufacturer’s guidelines for the appropriate method of tensioning for your specific conveyor chain.

– Regularly check and adjust the tension as needed. Factors such as chain wear, load variations, and temperature changes can affect the chain’s tension over time.

3. Alignment:

– Check the alignment of the chain with respect to the sprockets and guides. Misalignment can cause uneven wear, increased friction, and premature failure of the chain.

– Inspect the alignment by visually examining the chain’s path along the sprockets and guides. It should run smoothly without any signs of rubbing or excessive deviation.

– Use alignment tools, such as laser alignment devices or straightedges, to accurately assess and correct any misalignment. Adjust the position of sprockets, guides, and supports as necessary.

4. Regular Maintenance:

– Implement a scheduled maintenance program to regularly inspect and maintain proper tensioning and alignment of the conveyor chain.

– Monitor the chain’s performance, including wear patterns, noise levels, and power consumption, as indicators of potential tensioning or alignment issues.

– Keep the chain clean and free from debris or contaminants that can affect its movement and alignment.

By following these steps and regularly monitoring the tensioning and alignment of the conveyor chain, you can ensure smooth and reliable operation, minimize chain wear, and reduce the risk of unexpected failures.

conveyor

How do you calculate the power requirements for a conveyor chain?

Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:

1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.

2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).

3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).

4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.

5. Determine the required power: Use the following formula to calculate the power requirements:

Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)

Where:

– Capacity is the weight per unit of time (from step 3)

– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors

– 33,000 is a conversion factor to convert the units to horsepower

– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)

6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.

It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.

conveyor

Can a conveyor chain be used in high-temperature environments?

Yes, conveyor chains can be designed and used in high-temperature environments, but it depends on the specific type of chain and the temperature range involved. Here are some key considerations:

  • Material Selection: Conveyor chains for high-temperature applications are typically made from heat-resistant materials such as stainless steel or alloy steels that can withstand elevated temperatures without significant degradation.
  • Lubrication: Proper lubrication is essential in high-temperature environments to minimize friction and wear. Special high-temperature lubricants are available that can withstand the operating temperatures and provide effective chain lubrication.
  • Chain Design: Chains used in high-temperature environments may have specific design features to accommodate thermal expansion and minimize the risk of binding or seizing. These can include increased clearances, special joint designs, or heat-resistant coatings.
  • Temperature Limitations: Each conveyor chain has a maximum temperature limit specified by the manufacturer. It is important to consider this limit and ensure that the operating temperature does not exceed it to maintain the integrity and performance of the chain.
  • Proper Maintenance: Regular inspection and maintenance are crucial in high-temperature applications. This includes monitoring chain wear, lubrication levels, and any signs of heat-induced damage or degradation.

However, it is important to note that the suitability of a conveyor chain for high-temperature environments ultimately depends on the specific operating conditions, including the temperature range, duration of exposure, and the application requirements. It is recommended to consult with the chain manufacturer or an experienced engineer to select the appropriate chain and ensure its safe and reliable operation in high-temperature environments.

China high quality Drop Forged Conveyor Scraper Chain for Chain Conveyor System  China high quality Drop Forged Conveyor Scraper Chain for Chain Conveyor System
editor by CX 2023-07-24

China wholesaler Professional Powder Coating Production Line Plant Automatic Spray Painting Line Xt Forged Overhead Conveyor Chain for Painting Line Steel Beams Shot

Product Description

Professional Powder Coating Production Line Plant Automatic Spray Painting Line XT Forged Overhead Conveyor Chain For Painting Line Steel Beams Shot
We can supply painting line chain

Our drop forged rivetless chain such as X348, X458, X468, X678, X698, F100, F160 and so on

Our products are most competitive and are of high quality. Our trolley are also most competitive in world market.

We are also supplier of detachable chain: 25, 32, 32W, 45, 51, 52, 55, 62 chain and so on. Which is used widely on agricultural machine. Please feel free to contact with us and our goods are most competitive in your market.

Our Drop Forged Chain and trolley can be used widely in aggregate, amusement park rides, asphalt paving, automotive industry, bakery ovens, bottling, bucket elevators, car dumper, car wash, case conveyors, cement plants, citrus processing, clean grain and return elevators, coal preparation, construction equipment, conveyors, cotton tramper, dairy handling, fertilizer conveying, flight conveyors, food processing, forest products, grain handling, heavy duty conveyors, high-temperature industrial ovens, jack ladder, log handling, material handling, meat packing, mining, overhead conveyors, power drives, produce washdown, pulp and paper, recycling, refineries, roofing plants, rubber manufacturing, stackers, steel mills, sugar harvesting, sugar processing, trolle, conveyors, utilities, water treatment

Material Alloy steel
Process Assembled
Heat treatment Case hardening, Meshbeltfurnace quenching heat treatment
Surface treatment Blackened, Zinc galvanized, Nickel galvanized, Chroming, Colour Painting, or as per customer’s request
Performance High precision, high wear resistance, low noise, smooth and steady, high strength
Model number X348, X458, 468H, X678, 698, 698H, F100x16, F100x17, F160x24
Packaging Plastic bag ,carton box ,plywood case or customer requirement.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

Usage: Transmission Chain, Drag Chain, Dedicated Special Chain, Transportation Chain
Material: Steel
Color: Solid Color
Customization:
Available

|

Customized Request

conveyor

What are the benefits of using a silent conveyor chain?

A silent conveyor chain, also known as a noise-reducing conveyor chain, offers several advantages in conveyor system applications:

1. Noise Reduction:

– One of the primary benefits of using a silent conveyor chain is the significant reduction in noise levels. These chains are specifically designed to minimize the noise generated during operation, creating a quieter and more comfortable working environment.

2. Improved Work Environment:

– By reducing noise levels, a silent conveyor chain contributes to a better work environment, particularly in settings where noise reduction is important, such as manufacturing facilities, warehouses, and distribution centers. It helps reduce employee fatigue, enhances communication, and improves overall worker satisfaction.

3. Compliance with Noise Regulations:

– In some industries or regions, there are specific noise regulations that must be met. Using a silent conveyor chain helps ensure compliance with these regulations, avoiding potential penalties and legal issues.

4. Increased Productivity:

– A quieter working environment created by a silent conveyor chain can lead to increased productivity. With reduced noise distractions, employees can focus better on their tasks, resulting in improved efficiency and output.

5. Extended Chain and Equipment Life:

– Silent conveyor chains are often designed with advanced materials and technologies that offer enhanced wear resistance and durability. They can withstand heavy loads, reduce friction, and minimize wear and tear on both the chain and the associated equipment, resulting in longer service life and reduced maintenance costs.

6. Versatility:

– Silent conveyor chains are available in various configurations and designs, making them compatible with a wide range of conveyor systems and applications. They can be used in different industries, including automotive, food processing, packaging, and more.

When considering a silent conveyor chain, it is important to consult with a reputable chain manufacturer or supplier to ensure the chain meets the specific requirements of the application.

conveyor

How does a conveyor chain impact material flow in a production line?

A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:

1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.

2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.

3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.

4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.

5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.

6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.

7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.

By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.

conveyor

What are the industry standards and regulations for conveyor chains?

In the field of conveyor chains, there are several industry standards and regulations that help ensure safety, performance, and quality. Some of the commonly recognized standards include:

1. ISO 1977:2013 – Conveyor chains, attachments, and sprockets: This International Organization for Standardization (ISO) standard specifies the requirements and dimensions for various types of conveyor chains, attachments, and sprockets used in general industrial applications.

2. ANSI/ASME B29.1 – Precision Power Transmission Roller Chains, Attachments, and Sprockets: This American National Standard Institute (ANSI) standard provides guidelines for the design, dimensions, and performance of roller chains, attachments, and sprockets used in power transmission systems, including conveyor chains.

3. CEMA – Conveyor Equipment Manufacturers Association: CEMA publishes various standards and technical documents related to conveyor systems, including conveyor chains. These standards cover topics such as safety, design, installation, maintenance, and operation of conveyor equipment.

4. OSHA – Occupational Safety and Health Administration: OSHA is a regulatory agency in the United States that sets and enforces safety standards for workplaces. They have specific regulations related to conveyor systems, including requirements for guarding, maintenance, and employee safety.

5. Local and National Building Codes: Depending on the location and application, there may be specific building codes or regulations that dictate the design, installation, and operation of conveyor chains. These codes ensure compliance with safety and structural requirements.

It’s important for conveyor chain manufacturers, system integrators, and end-users to adhere to these industry standards and regulations to ensure the safe and reliable operation of conveyor systems. Compliance with these standards helps to maintain worker safety, promote system performance, and ensure compatibility and interchangeability of conveyor chain components.

China wholesaler Professional Powder Coating Production Line Plant Automatic Spray Painting Line Xt Forged Overhead Conveyor Chain for Painting Line Steel Beams Shot  China wholesaler Professional Powder Coating Production Line Plant Automatic Spray Painting Line Xt Forged Overhead Conveyor Chain for Painting Line Steel Beams Shot
editor by CX 2023-07-19

China Best Sales Drop Forged Scraper Conveyor Chain for Chain Conveyor System a2040 roller chain

Product Description

Scraper conveyor chain

P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112

Forged chain , trolleys,carriers used on overhead conveyor production line.

Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.

The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.

Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples

Drop forged detachable chains X348,X458,X678,X698,F100,F160,P80,P100,P200
CatterPilar Chains for X348,X458,X678,X698
 

Usage: Conveyor System
Type: Conveyor
Surface: Self Colored, Zinc Plated,Blacken
Process: Forging
Transport Package: Plywood Case.
Specification: ISO

chain

Tips for Buying Roller Chains

There are several things to consider when buying a new roller chain. Chains can be heavy-duty roller chains or self-lubricating chains. These factors all affect the wear of the roller chain. Proper lubrication and adjustment are important to prolong the life of the chain. Here are tips for buying a new roller chain. Some common types of roller chains are listed below. The type you choose depends on its purpose.

Bushingless Roller Chains

The tensile strength of a bushingless roller chain is often the primary measure of its durability. It represents the maximum load a chain can withstand before breaking, but fatigue strength is just as important. Factors that affect fatigue strength include the steel used to manufacture the chain, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the chainplates. Here are some tips on how to test the fatigue strength of bushless roller chains.
The inner link plate 130 is thicker than the outer link plate 120. This feature helps the connecting pins and rollers remain stable. This feature reduces wear and noise. It also improves the overall durability of the chain. Unlike traditional chains, bushingless roller chains are easier to maintain than comparable chains. They also reduce the risk of sprocket wear. Bushingless roller chains are ideal for demanding applications where noise is a concern.
Unlined roller chains are generally less expensive than lined roller chains. Bushings are integrated into the inner plate, while those in conventional chains are inserted into the outer plate. The result is lower cost and more flexible lateral movement – a requirement for modern derailleur gearing. But with all these advantages, choosing a linerless chain is still essential. You should read reviews about the durability of bushingless roller chains before buying.
In its simplest form, the connecting pin 140 is pressed into the pinhole 126 in the direction of chain travel. Connecting pins 140 extend through these holes to connect the inner link plate and the rollers. The connecting pins can also be welded to the outer link plates. During assembly, chain C can be efficiently assembled from one side in the engine width direction. If you have an older car, you can try the bushless version and see how it goes.
Another variation of bushless roller chains involves sprockets and connecting pins. The outer link plate has connecting pins extending through holes in the inner link plate. The rollers are able to rotate on the connecting pins, thus lubricating them. There are two types of bushingless roller chains: connecting pin chains and sprocket chains. These two types of bushingless roller chains are generally interchangeable.
Linerless roller chains can contain chain guides. During the riveting process, the outer and inner link plates compress against each other, reducing friction and power loss. ANSI Standard B29.1-2011 is designed to make it easier for you to choose the right chain for your vehicle. This version is also quieter, reducing noise. In addition to improved efficiency, bushingless roller chains offer better durability. It is easier to install and less expensive to maintain.

Single Strand Heavy Duty Roller Chain

Single Strand Heavy Duty Roller Chains, also known as Single Strand Heavy Duty Roller Chains, are available in a variety of sizes. These chains run on standard roller sprockets and have thicker side plates. These increase their tensile strength, fatigue rating and overall working life. Monostrand chains are available in three quality levels: riveted, open and closed.
If your chain needs to be replaced, your best bet is to buy replacement parts. Single strand roller chains are usually ten feet long. For larger sizes, consider purchasing a single-strand heavy-duty roller chain that is three times longer. This way, you don’t have to worry about damaging your machine. Oregon roller chains are manufactured to OEM standards.
CZPT Plus Heavy Duty Roller Chains feature solid rollers for light to medium duty applications. It meets ANSI B29.1 durability standards and is ideal for light to medium duty applications. CZPT Plus Heavy Duty Roller Chains have solid bushings in selected sizes to ANSI B29.1. CZPT Plus heavy duty roller chains are supplied with ample lubricant. If your application requires heavy duty roller chains, you can find them at CZPT Chain and Sprockets.
In addition to single-strand heavy-duty roller chains, there are three-strand heavy-duty roller chains. These chains can withstand enormous pressure and are ideal for applications in agriculture, sewage treatment, machinery, and more. They are designed to last for years without breaking. So whether you’re looking for a heavy duty roller chain for your farm equipment or construction, American Roller Chain has you covered.
In order to choose the right size for your needs, you must first determine the diameter and overall width of the roller chain. You also have to measure the width of the drum itself. This information will determine how many chains you need to order. The measurement and selection of dimensions will determine the cost of your new roller chain. Buying the right roller chain is simple and convenient if you understand all of these factors. So use a caliper and make sure the roller chain is measured correctly.
The size of a single strand heavy duty roller chain is critical to the stability of your business. You can save a lot of money by buying a high-quality roller chain. Just make sure to store it properly. Its shelf life is virtually unlimited. When properly stored, a single-strand heavy duty roller chain can improve the stability of your business for years to come. A single-strand chain is an affordable investment that will pay dividends for your business.
chain

Self-lubricating roller chain

Self-lubricating roller chains can be used in a variety of applications. This type of chain is an excellent choice for areas that cannot be manually lubricated. It also reduces the risk of contamination as no lubricant is required at all. Self-lubricating roller chains are available in a variety of designs and are compatible with a wide variety of food applications. If you’re interested in learning more about such chains, keep reading!
There are two main types of chains of this type: DIN ISO 606 and DIN 8187. They are similar in construction to traditional chains, but are more durable. They have higher friction and wear resistance than traditional roller chains. These chains are also very effective in applications that require a lot of moisture and water flushing. They require less maintenance and can last a long time. Another benefit of self-lubricating chains is that they last longer than regular roller chains, which can be quite expensive.
Another self-lubricating roller chain is the non-lubricating type. These chains are internally lubricated and isolated from the external environment. Ideal for low to high load applications, these chains will last 5 to 20 times longer than comparable initially lubricated roller chains. Self-lubricating roller chains have so many advantages, you’ll be glad you bought one.

China Best Sales Drop Forged Scraper Conveyor Chain for Chain Conveyor System   a2040 roller chainChina Best Sales Drop Forged Scraper Conveyor Chain for Chain Conveyor System   a2040 roller chain
editor by CX 2023-04-18