Tag Archives: flat conveyor chains

China high quality Thermoplastic Conveyor Flat Top Chains LF820-K400 Table Top Conveyor Chains

Product Description

The main application is for conveying various food products and containers.
The 820 is a plastic version of the related. The plastic chains however have a reinforcing middle rib underneath. The link thickness is 4.0 mm (0.16 in.) for the 820-series. The links overlap, so there is no space between the links.
Plate mat.:POM/PP; Pin mat.:stainless steel
Max.speed: 80m/min lubrication; 50m/min dry
Max.length:12m; Color:white/brown; Packing unit:10ft(80links)
APPLICATIONS:
China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect.
With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them.
Our products application:
Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Plastic
Structure: Top Chain
Surface Treatment: Low Friction
Chain Size: Pitch 38.1mm
Color: Brown/White/Others
Materials: POM/PP/PE
Samples:
US$ 6/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

What are the considerations for selecting a corrosion-resistant conveyor chain?

When selecting a corrosion-resistant conveyor chain, several factors need to be considered to ensure the chain’s longevity and performance in corrosive environments. Here are some key considerations:

1. Material Selection: Choose a chain material that is inherently resistant to corrosion. Stainless steel, such as AISI 304 or AISI 316, is a common choice due to its excellent corrosion resistance properties. Other materials like plastic chains or special alloys can also be considered based on the specific application requirements.

2. Coatings and Surface Treatments: In some cases, additional protective coatings or surface treatments can be applied to enhance the chain’s corrosion resistance. These coatings, such as zinc plating, galvanizing, or epoxy coatings, create a barrier between the chain material and corrosive substances, preventing direct contact and reducing the risk of corrosion.

3. Environmental Compatibility: Consider the specific corrosive agents present in the environment where the conveyor chain will be used. Different corrosive substances, such as acids, alkalis, or saltwater, require specific resistance properties. Ensure that the selected chain material and coatings are compatible with the corrosive agents present in the operating environment.

4. Maintenance and Lubrication: Proper maintenance and lubrication play a crucial role in preventing corrosion and extending the life of a conveyor chain. Regular cleaning, inspection, and application of appropriate lubricants can help remove corrosive contaminants and protect the chain surface from degradation.

5. Testing and Certification: Consider chains that have undergone testing and certification for corrosion resistance in relevant industry standards. Look for certifications such as ISO 9227 (salt spray test) or ASTM B117 (corrosion resistance test) to ensure the chain’s performance in corrosive environments.

By carefully considering these factors and consulting with conveyor chain manufacturers or corrosion-resistant experts, you can select a chain that is well-suited for your specific corrosive environment, minimizing the risk of corrosion-related issues and ensuring optimal performance and longevity.

conveyor

What are the benefits of using a modular conveyor chain system?

A modular conveyor chain system offers several benefits in terms of flexibility, efficiency, and ease of maintenance. Here are some key advantages:

1. Versatility: Modular conveyor chains are designed with interlocking modules that can be easily connected and disconnected. This allows for flexibility in configuring the conveyor system according to specific layout requirements, production needs, or space limitations. Modules can be added, removed, or repositioned to accommodate changing production processes or product variations.

2. Customizability: The modular design of the conveyor chain system enables customization to meet specific application requirements. Different types of modules are available, including straight sections, curves, inclines, declines, merges, and diverters. Accessories such as side guides, cleats, or product hold-downs can be easily integrated into the system.

3. Quick Installation and Modification: Modular conveyor chains are designed for easy installation and modification. With their snap-in or snap-on connections, modules can be rapidly assembled or disassembled, reducing downtime during system setup or reconfiguration. This feature also facilitates maintenance, repairs, or future expansions.

4. Enhanced Efficiency: The modularity of the conveyor chain system allows for efficient material handling and optimized workflow. The smooth transfer between modules minimizes product jams or misalignments, ensuring a continuous and consistent flow of materials. The ability to incorporate curves or inclines in the system enables efficient use of floor space and facilitates the movement of products through different elevations.

5. Easy Maintenance: Modular conveyor chain systems are designed for ease of maintenance. Individual modules can be easily accessed and replaced without disassembling the entire system. This reduces maintenance time and costs. Additionally, the open structure of the modules allows for easy cleaning, debris removal, and inspection.

6. Durability and Reliability: Modular conveyor chains are typically made from high-quality materials such as plastic or stainless steel, ensuring durability and long-lasting performance. They are resistant to wear, corrosion, and chemical damage, making them suitable for various industrial environments. The interlocking design provides stability and prevents chain slippage during operation.

7. Safety Features: Modular conveyor chain systems can incorporate safety features such as emergency stop buttons, safety guarding, or sensors for detecting blockages or excessive loads. These features help maintain a safe working environment for operators and protect the integrity of the products being transported.

Overall, a modular conveyor chain system offers versatility, customizability, efficiency, and ease of maintenance. It is a reliable solution for material handling in industries such as manufacturing, packaging, distribution, and logistics.

conveyor

How do you optimize the efficiency of a conveyor chain system?

To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:

1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.

2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.

3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.

4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.

5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.

6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.

7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.

By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.

China high quality Thermoplastic Conveyor Flat Top Chains LF820-K400 Table Top Conveyor Chains  China high quality Thermoplastic Conveyor Flat Top Chains LF820-K400 Table Top Conveyor Chains
editor by CX 2024-04-22

China supplier Thermoplastic Conveyor Flat Top Chains LF820-K400 Table Top Conveyor Chains

Product Description

The main application is for conveying various food products and containers.
The 820 is a plastic version of the related. The plastic chains however have a reinforcing middle rib underneath. The link thickness is 4.0 mm (0.16 in.) for the 820-series. The links overlap, so there is no space between the links.
Plate mat.:POM/PP; Pin mat.:stainless steel
Max.speed: 80m/min lubrication; 50m/min dry
Max.length:12m; Color:white/brown; Packing unit:10ft(80links)
APPLICATIONS:
China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect.
With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them.
Our products application:
Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Plastic
Structure: Top Chain
Surface Treatment: Low Friction
Chain Size: Pitch 38.1mm
Color: Brown/White/Others
Materials: POM/PP/PE
Samples:
US$ 6/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in high-speed applications?

Yes, a conveyor chain can be used in high-speed applications depending on the design and specifications of the chain and the conveyor system. However, there are certain factors to consider when using a conveyor chain in high-speed applications:

1. Chain Design: The design of the conveyor chain should be capable of handling high speeds without compromising safety or performance. Specialized high-speed chains are available that are specifically engineered to withstand the demands of high-speed applications.

2. Material Selection: The material used in the construction of the conveyor chain should have high strength and durability to withstand the forces and stresses at high speeds. Common materials for high-speed conveyor chains include alloy steels, stainless steel, and special polymers.

3. Lubrication: Proper lubrication is crucial in high-speed applications to reduce friction, heat, and wear. Lubricants specifically designed for high-speed conveyor chains should be used to ensure smooth operation and extend the chain’s lifespan.

4. Tensioning and Alignment: Accurate tensioning and alignment of the conveyor chain are critical for high-speed applications. Proper tensioning helps to maintain the chain’s stability and prevent excessive vibrations or elongation, which can lead to chain failure or premature wear.

5. Safety Considerations: High-speed applications require additional safety measures to protect personnel and equipment. Proper guarding, emergency stop systems, and regular maintenance inspections are essential to ensure safe operation.

It’s important to consult the conveyor chain manufacturer or an engineering professional to determine the suitability of a specific chain for high-speed applications. They can provide guidance on selecting the appropriate chain design, material, lubrication, and maintenance practices to ensure reliable and efficient operation at high speeds.

conveyor

What are the different attachment options available for a conveyor chain?

Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:

1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.

2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.

3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.

4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.

5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.

6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.

7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.

8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.

These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.

conveyor

How do you troubleshoot common issues with conveyor chains?

Troubleshooting common issues with conveyor chains involves identifying the problem and taking appropriate steps to resolve it. Here are some common issues and troubleshooting approaches:

  • Chain Slippage: If the chain is slipping or not engaging properly with the sprockets, check for proper tensioning, alignment, and lubrication. Adjust the tension if necessary and ensure the chain is properly aligned with the sprockets.
  • Chain Jamming: If the chain is frequently jamming or getting stuck, inspect the conveyor for any obstructions or foreign objects that may be causing the issue. Clear any debris or blockages and ensure the chain’s path is clear.
  • Excessive Noise: If the chain is making loud or unusual noises, check for proper lubrication. Insufficient lubrication can cause increased friction and noise. Apply the appropriate lubricant according to the manufacturer’s recommendations.
  • Chain Breakage: If the chain is breaking frequently, inspect for any damaged or worn-out components. Replace any broken or worn links, pins, or attachments. Also, check for proper tensioning and alignment, as excessive tension or misalignment can lead to chain breakage.
  • Chain Wear: If the chain shows signs of wear, such as elongation or corrosion, consider replacing it. Excessive wear can affect the performance and lifespan of the chain. Regularly inspect and measure the chain for wear and replace it when necessary.

It’s important to follow proper maintenance practices, including regular inspection, lubrication, and tensioning, to prevent and address common issues with conveyor chains. Consult the manufacturer’s guidelines and seek professional assistance if needed.

China supplier Thermoplastic Conveyor Flat Top Chains LF820-K400 Table Top Conveyor Chains  China supplier Thermoplastic Conveyor Flat Top Chains LF820-K400 Table Top Conveyor Chains
editor by CX 2024-04-04