China manufacturer High-Intensity and Wear Resistance Industrial Double Pitch P100f56 China Standard and ISO and ANSI Transmission Conveyor Chain with high quality

ProductDescription

    ChainNo.

    Pitch   P    mm

            Rollerdiameter d1max mm

Widthbetweeninnerplatesb1min mm

    Pindiameter d2max mm

    Pinlength

Innerplate depth h2max mm

  Platethickness  t/Tmax    mm

    Tensile  strength    kN/Ibf

Averagetensilestrength Qo     kN

Weightpermeter   q kg/m

Lmax mm Lcmax mm
P100F56 one hundred 35 13.five ten forty six 30 5 70./15736 seventy seven three.ninety eight

 

 

CONVEYORCHAINDESIGNEDANDMANUFACTUREDFORTHEMOSTDEMXIHU (WEST LAKE) DIS.OFENVIRONMENTS

HangZhouStarMachineTechnologyCo.,ltd. providesthehighestqualitymaterialsandmanufacturingmethodstosuitthemostarduousofconveyorchainapplications -fromthetransportofbiomassfuels,totherecyclingindustry,paper&pulp,cement,metal-work,thewoodindustryandfoodprocessing.
Ourconveyorchains,sprocketwheelsandattachmentsarecase-hardenedtoachievetheoptimumbalancebetweenstrength,durabilityandresistancetowear.
Ourmanufacturingisfocusedonmetricpitchconveyorchainsthatinclude:
InternationalStandardsDIN8167/ISO1977Mseries
DIN8165/ISO1977FVseries
SMS1968Sseries

CONSTRUCTIONOFTHECHAIN

Twodifferentsizesofrollerchain,showingconstruction.
Therearetwotypesoflinksalternatinginthebushrollerchain.Thefirsttypeisinnerlinks,havingtwoinnerplatesheldtogetherbytwosleevesorbushingsuponwhichrotatetworollers.Innerlinksalternatewiththesecondtype,theouterlinks,consistingoftwoouterplatesheldtogetherbypinspassingthroughthebushingsoftheinnerlinks.The”bushingless”rollerchainissimilarinoperationthoughnotinconstructioninsteadofseparatebushingsorsleevesholdingtheinnerplatestogether,theplatehasa tubestampedintoitprotrudingfromtheholewhichservesthesamepurpose.Thishastheadvantageofremovingonestepinassemblyofthechain.

VARIANTSDESIGN

Layoutofa rollerchain:1.Outerplate,2.Innerplate,3.Pin,4.Bushing,5.Roller
Ifthechainisnotbeingusedfora highwearapplication(forinstanceifitisjusttransmittingmotionfroma hand-operatedlevertoa controlshaftona machine,ora slidingdooronanoven),thenoneofthesimplertypesofchainmaystillbeused.Conversely,whereextrastrengthbutthesmoothdriveofa smallerpitchisrequired,thechainmaybe”siamesed”insteadofjusttworowsofplatesontheoutersidesofthechain,theremaybethree(“duplex”),4(“triplex”),ormorerowsofplatesrunningparallel,withbushingsandrollersbetweeneachadjacentpair,andthesamenumberofrowsofteethrunninginparallelonthesprocketstomatch.Timingchainsonautomotiveengines,forexample,typicallyhavemultiplerowsofplatescalledstrands.

USE

Anexampleoftwo’ghost’sprocketstensioninga triplexrollerchainsystem
Rollerchainsareusedinlow-tomid-speeddrivesataround600to800feetperminutehowever,athigherspeeds,around2,000to3,000feetperminute,V-beltsarenormallyusedduetowearandnoiseissues.
Abicyclechainisa formofrollerchain.Bicyclechainsmayhavea masterlink,ormayrequirea chaintoolforremovalandinstallation.A similarbutlargerandthusstrongerchainisusedonmostmotorcyclesalthoughitissometimesreplacedbyeithera toothedbeltora shaftdrive,whichofferlowernoiselevelandfewermaintenancerequirements.
Thegreatmajorityofautomobileenginesuserollerchainstodrivethecamshaft(s).Veryhighperformanceenginesoftenusegeardrive,andstartingintheearly1960stoothedbeltswereusedbysomemanufacturers.
Chainsarealsousedinforkliftsusinghydraulicramsasa pulleytoraiseandlowerthecarriagehowever,thesechainsarenotconsideredrollerchains,butareclassifiedasliftorleafchains.
Chainsawcuttingchainssuperficiallyresemblerollerchainsbutaremorecloselyrelatedtoleafchains.Theyaredrivenbyprojectingdrivelinkswhichalsoservetolocatethechainontothebar.

SeaHarrierFA.2ZA195front(cold)vectorthrustnozzle- thenozzleisrotatedbya chaindrivefromanairmotor
Aperhapsunusualuseofa pairofmotorcyclechainsisintheHarrierJumpJet,wherea chaindrivefromanairmotorisusedtorotatethemovableenginenozzles,allowingthemtobepointeddownwardsforhoveringflight,ortotherearfornormalforwardflight,a systemknownasThrust

Put on

Theeffectofwearona rollerchainistoincreasethepitch(spacingofthelinks),causingthechaintogrowlonger.Notethatthisisduetowearatthepivotingpinsandbushes,notfromactualstretchingofthemetal(asdoeshappentosomeflexiblesteelcomponentssuchasthehand-brakecableofa motorvehicle).

Withmodernchainsitisunusualfora chain(otherthanthatofa bicycle)towearuntilitbreaks,sincea wornchainleadstotherapidonsetofwearontheteethofthesprockets,withultimatefailurebeingthelossofalltheteethonthesprocket.Thesprockets(inparticularthesmallerofthetwo)suffera grindingmotionthatputsa characteristichookshapeintothedrivenfaceoftheteeth.(Thiseffectismadeworsebya chainimproperlytensioned,butisunavoidablenomatterwhatcareistaken).Thewornteeth(andchain)nolongerprovidessmoothtransmissionofpowerandthismaybecomeevidentfromthenoise,thevibrationor(incarenginesusinga timingchain)thevariationinignitiontimingseenwitha timinglight.Bothsprocketsandchainshouldbereplacedinthesecases,sincea newchainonwornsprocketswillnotlastlong.Even so,inlessseverecasesitmaybepossibletosavethelargerofthetwosprockets,sinceitisalwaysthesmalleronethatsuffersthemostwear.Onlyinverylight-weightapplicationssuchasa bicycle,orinextremecasesofimpropertension,willthechainnormallyjumpoffthesprockets.

Inindustry,itisusualtomonitorthemovementofthechaintensioner(whethermanualorautomatic)ortheexactlengthofa drivechain(oneruleofthumbistoreplacea rollerchainwhichhaselongated3%onanadjustabledriveor1.5%ona fixed-centerdrive).A simplermethod,particularlysuitableforthecycleormotorcycleuser,istoattempttopullthechainawayfromthelargerofthetwosprockets,whilstensuringthechainistaut.Anysignificantmovement(e.g.makingitpossibletoseethrougha gap)probablyindicatesa chainwornuptoandbeyondthelimit.Sprocketdamagewillresultiftheproblemisignored.Sprocketwearcancelsthiseffect,andmaymaskchainwear.

CHAINSTRENGTH

Themostcommonmeasureofrollerchain’sstrengthistensilestrength.Tensilestrengthrepresentshowmuchloada chaincanwithstandundera one-timeloadbeforebreaking.Justasimportantastensilestrengthisa chain’sfatiguestrength.Thecriticalfactorsina chain’sfatiguestrengthisthequalityofsteelusedtomanufacturethechain,theheattreatmentofthechaincomponents,thequalityofthepitchholefabricationofthelinkplates,andthetypeofshotplustheintensityofshotpeencoverageonthelinkplates.Otherfactorscanincludethethicknessofthelinkplatesandthedesign(contour)ofthelinkplates.Theruleofthumbforrollerchainoperatingona continuousdriveisforthechainloadtonotexceeda mere1/6or1/9ofthechain’stensilestrength,dependingonthetypeofmasterlinksused(push-fitvs.slip-match)[citationneeded].Rollerchainsoperatingona continuousdrivebeyondthesethresholdscanandtypicallydofailprematurelyvialinkplatefatiguefailure.

ThestandardminimumultimatestrengthoftheANSI29.1steelchainis12,500x (pitch,ininches)2.X-ringandO-Ringchainsgreatlydecreasewearbymeansofinternallubricants,increasingchainlife.Theinternallubricationisinsertedbymeansofa vacuumwhenrivetingthechaintogether.

CHAINSTHangZhouRDS

Standardsorganizations(suchasANSIandISO)maintainstandardsfordesign,dimensions,andinterchangeabilityoftransmissionchains.Forexample,thefollowingTableshowsdatafromANSIstandardB29.1-2011(PrecisionPowerTransmissionRollerChains,Attachments,andSprockets)developedbytheAmericanSocietyofMechanicalEngineers(ASME).Seethereferencesforadditonalinformation.

ASME/ANSIB29.1-2011RollerChainStandardSizesSizePitchMaximumRollerDiameterMinimumUltimateTensileStrengthMeasuringLoad25.
Formnemonicpurposes,belowisanotherpresentationofkeydimensionsfromthesamestandard,expressedinfractionsofaninch(whichwaspartofthethinkingbehindthechoiceofpreferrednumbersintheANSIstandard):
 

WHYCHOOSEUS 

one.     ReliableQualityAssuranceSystem
two.     Cutting-EdgeComputer-ControlledCNCMachines
three.     BespokeSolutionsfromHighlyExperiencedSpecialists 
4.     CustomizationandOEMAvailableforSpecificApplication
five.     ExtensiveInventoryofSparePartsandAccessories
six.     Well-DevelopedWorldwideMarketingNetwork 
seven.     EfficientAfter-SaleServiceSystem

The219setsofadvancedautomaticproductionequipmentprovideguaranteesforhighproductquality.The167engineersandtechnicianswithseniorprofessionaltitlescandesignanddevelopproductstomeettheexactdemandsofcustomers,andOEMcustomizationsarealsoavailablewithus.Oursoundglobalservicenetworkcanprovidecustomerswithtimelyafter-salestechnicalservices.

Wearenotjustamanufacturerandsupplier,butalsoanindustryconsultant.Weworkpro-activelywithyoutoofferexpertadviceandproductrecommendationsinordertoendupwithamostcosteffectiveproductavailableforyourspecificapplication.TheclientsweserveworldwiderangefromenduserstodistributorsandOEMs.OurOEMreplacementscanbesubstitutedwherevernecessaryandsuitableforbothrepairandnewassemblies.

Kinds of roller chains and their applications

There are a lot of elements that can result in premature use of the roller chain. They incorporate friction, exterior shocks, and absence of lubrication or adjustment. Here are some tips to assist you avoid premature chain wear. Go through on to find out a lot more about the diverse types of roller chains and their purposes. You may be amazed how quickly the roller chain wears out! Underneath we have listed some of the most common triggers of untimely roller chain use.

Double strand weighty-obligation roller chain

If your software demands a heavy-obligation chain, a double-strand metal roller chain is an outstanding choice. Double-strand metal roller chains are manufactured to minimize tension tiredness and extend, producing them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for outstanding fatigue resistance and strength. Listed beneath are some of the positive aspects of double-strand weighty-duty roller chains.
When evaluating solitary-strand and double-strand heavy-duty roller chains, double-strand metal roller chains are normally much better. They have twice as a lot of aspect plates and a working load shut to that of a twin-strand steel roller chain. Not like single-strand steel roller chains, double-strand roller chains are not interchangeable with common double-sprockets. They use sprockets specifically made for double chains.
Double strand chains are specifically sturdy, resistant to rust and corrosion, and ideal for high-pressure purposes. They are typically utilised in conveyor techniques, paper mill equipment, ditches, lifts, seed drills, and numerous hoisting equipment. They are also utilised in the wastewater and foods processing industries. Chains of this type are employed on conveyor strains, so they are an excellent choice for weighty machinery.
chain

Nickel-plated chain

Nickel-plated roller chains are ideal for out of doors perform, mildly corrosive environments, and purposes demanding a excellent chain look. Nickel plating raises part hardness and increases wear resistance even though ensuring that all surfaces are safeguarded. The positive aspects of nickel-plated roller chains contain increased toughness, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the greatest good quality and safety specifications.
Although somewhat corrosive, nickel-plated roller chains are best for applications in substantial salt and substantial humidity environments. Nonetheless, nickel plating can peel and chip, so nickel roller chains are not recommended for use in foodstuff processing or other environments exposed to corrosive substances. ANSI B29.1 regular chain can be nickel-plated and is best for a variety of programs which includes industrial garage doors and boat lifts.
CZPT United states of america Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on top quality, they make sure their chains offer lengthy lifestyle and unmatched use resistance. If you’re searching for a good quality plated roller chain, take into account choosing a chain from a major maker. If you need to have the durability and toughness of a nickel roller chain, choose CZPT United states of america Corp. We manufacture the highest top quality chains in the United states of america.
In addition to high strength, nickel-plated roller chains are also obtainable in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, based on their pitch. They are also excellent for light traction on delicate surfaces. The power of these chains depends on the variety of the principal url employed in the chain. Nickel-plated roller chains are accessible in a assortment of measurements and are priced to go well with a variety of programs.

Stainless steel chain

Stainless steel roller chains are excellent for industrial applications in two severe environments. They have excellent chemical and corrosion resistance, as effectively as substantial energy. Chains are offered in 3 grades to meet up with various operational needs. 304SS is suitable for food make contact with apps, while 316SS and 606SS supply superb corrosion resistance. 600 collection stainless metal supplies exceptional corrosion and wears resistance with precipitation hardened elements.
In food processing, stainless metal chains are typically uncovered to incredibly higher temperatures and large concentrations of acids, alkalis, and h2o. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability makes it possible for them to operate properly in hygienic situations. But stainless steel roller chains also have some down sides. Despite their superb corrosion resistance, these chains are not advisable for use in meals processing environments.
In contrast to carbon metal, stainless steel roller chains are softer and hold lengthier. This indicates it could use out faster. Considering that stainless metal is not warmth-treated, its area hardness is diverse from carbon steel. It retains warmth for more time, lowering its tensile toughness and extending its lifespan. However, stainless steel roller chains are perfect for a range of industrial programs.
The stainless metal roller chain is manufactured of high-quality material. For case in point, the Premier collection stainless steel roller chains are made in Japan making use of a unique type of stainless metal shot peening procedure. They also characteristic a solid roller design and style that lowers facet flex. The Premier selection also characteristics very polished aspect panels and is accessible in 10′ packing containers, 50′ reels, and 100′ reels. They can also be cut to length if required.

Accumulation conveyor

Roller chain accumulation conveyors are made to transport hundreds up to 440 lbs or two hundred kg. The accumulator chain is situated on large loafer rollers to ensure silent operation and the minimum power required to maintain the pallet. They are suitable for various programs and can be integrated into the entire processing method. These conveyor belts have T-slots on 3 sides of the profile frame for connecting brackets and sensors.
Sensors set up in the accumulation region detect objects on the conveyor line and send out alerts to the motors that power the accumulation region. The motor can be exterior or developed into the drum itself. Other varieties of sensors use mild, such as photosensors. Photoelectric sensors detect objects by emitting and obtaining specific wavelengths of light-weight. This alternative is value-effective since the sensor rollers are found marginally above the floor of the conveyor line.
Roller chain accumulation conveyors can be built of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Basic safety protect helps prevent accidental insertion of fingers into the chain, enhancing operator basic safety. The basic safety include is compatible with the chain variety and necessary bend radius. These caps are made of plastic clips that in shape forever on the inner back links of the chain. They do not interfere with conveyed products or workpiece carriers.
There are two fundamental sorts of accumulation conveyors: free of charge circulation and accumulation. Totally free-flowing chains enable conveyed objects to slide right onto the chain whilst stacking chains permit items to slide below the chain. Accumulation chains are generally utilized in the meals and packaging industries and have rollers that support conveyed objects. The free of charge-flowing conveyor program removes the chance of detrimental objects, as the rollers in the accumulation conveyor are in direct speak to with the base of the cargo.
chain

Personalized attachment

Common equipment for roller chains are accessible in a variety of variations. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is critical to know how to refer to pitch and centre-to-center spacing. The pitch of the roller chain must contain interior and outer roller back links and need to alternate each a few pitches. In addition, you can get customized accessories for pin or roller linkages. Beneath are some illustrations of personalized accessories for roller chains.
Stainless metal roller chains are one particular of the most nicely-known chains for this application. It has a stainless metal 304 finish to produce curved and straight lugs. For even a lot more overall flexibility, you can also ask for personalized accessories such as chain plate holes and pins. For additional security, different add-ons can be hooked up to the solitary-pitch roller chain. It can also be created with several pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon metal regular connecting chains. Most of the time, they can assemble a personalized accessory chain in no time. For instance, a solitary-pitch chain with two connecting holes is referred to as a broad profile. Moreover, chains can be manufactured in a range of components, which includes carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a vast assortment of special equipment is offered for particular industries.

China manufacturer High-Intensity and Wear Resistance Industrial Double Pitch P100f56 China Standard and ISO and ANSI Transmission Conveyor Chain     with high quality